Preview

Power engineering: research, equipment, technology

Advanced search

Development of a correction unit based on fuzzy logic for the control system of the load movement mechanism of an overhead crane

https://doi.org/10.30724/1998-9903-2025-27-4-30-41

Abstract

The purpose. Introduction into the bridge movement drive control system of a bridge support movement synchronization unit, developed in stages on the basis of fuzzy logic to eliminate bridge tilt arising as a result of the movement of a flexible suspension load along the bridge by a trolley.

Methods. The objectives set in the study were achieved through the use of mathematical modeling in the Matlab Simulink environment and practical research.

Results. The use of correction units, including those based on fuzzy logic, led to the elimination of the bridge tilt, reducing it to almost zero, and reducing the amplitude of elastic vibrations in the bridge truss to 45 percent.

Conclusion. The use of control systems with correction units, including those based on fuzzy logic, allows eliminating the desynchronization of the speeds of movement of the bridge supports of the bridge crane, which reduces the load on the metal tructure of the crane, reduces the wear of the wheel flanges and crane tracks, and increases the reliability of the crane.

About the Authors

A. V. Sinyukov
Lipetsk State Technical University
Russian Federation

Alexey V. Sinyukov

Lipetsk



T. V. Sinyukova
Lipetsk State Technical University
Russian Federation

Tatyana V. Sinyukova

Lipetsk



E. I. Gracheva
Kazan State Power Engineering University
Russian Federation

Elena I. Gracheva

Kazan



А. А. Safronov
Institute for Electrophysics and Electric Power of the Russian Academy of Sciences Ministry of Science and Higher Education of the Russian Federation
Russian Federation

Aleksei A. Safronov

Saint Petersburg



References

1. Pat. 97971 Russian Federation, IPC B60L15/20. Device for automatic limitation of bridge crane support tilt, Shchedrinov A. V.; applicant: Shchedrinov A. V., Kovryzhkin A. A., Kolmykov V. V. No. 2010109170/22; application dated 11.03.2010; published 27.09.2010. Bulletin No. 27.

2. Liberman Ya.L. Modern systems for automatic elimination of bridge tilt during crane operation // Collection of reports and communications of the V Ural Congress of Industrial and Technical Equipment. – Ekaterinburg: Ural Expert Center. 2012.

3. Pat. 127374 Russian Federation, IPC B66C 17/00. Overhead Crane Movement Control System, Liberman Ya.L.; applicant: Liberman Ya.L. No. 2012150896/11; application dated 27.11.2012; published 27.04.2013. Bulletin No. 12.

4. Pat. 119734 Russian Federation, IPC B66C 13/18. Overhead Crane Skew Limitation Device, Kochevinov D.V.; applicant: Kochevinov D.V., Fedyaeva G.A. No. 2012115599/11; application dated 18.04.2012; published 27.08.2012. Bulletin No. 24.

5. Pat. 119734 Russian Federation, IPC B66C 13/18. Device for limiting the tilt of an overhead crane, Kochevinov D.V.; applicant: Kochevinov D.V., Fedyaeva G.A. No. 2012115599/11; application dated 18.04.2012; published 27.08.2012. Bulletin No. 24.

6. Kozyaruk A.E. Modern efficient electric drives of production and transport mechanisms // Electrical Engineering. - 2019. No 3. P. 33-37.

7. Meshcheryakov V., Sinyukova T., Sinyukov A., Vladimirov O.. Analysis of the effectiveness of using the block for limiting the vibrations of the load on the mechanism of movement of the bogie with various control systems // E3S Web of Conferences. Sustainable Energy Systems: Innovative Perspectives(SES-2020), Saint-Petersburg, Russia, 2020, 220, 01059, October 29-30.

8. Ning Z.M., Demkin V., Lin Y.H., Soe Win K. Development of positioning control for automated installation of pipelines using Kalman filter based on microelectromechanical system // In the collection: Proceedings of the 2020 IEEE Conference of Russian Young Researchers in Electrical and Electronic Engineering, EIConRus 2020. 2020. pp. 2591-2594.

9. Pat. 164799 Russian Federation, IPC B66C 9/105B 19/02, H02P 5/52, H02P 21/06, G. Automatic control system for an asynchronous electric travel drive with lateral displacement correction, Fedyaeva G.A.; Applicant: Fedyaeva G.A., Kochevinov D.V., Smorudova T.V., Konokhov D.V., Boyko V.N. No. 2015127272/11; application dated 07.07.2015; published 20.09.2016. Bulletin No. 26.

10. Meshcheryakov V.N., Kolmykov V.V., Lastochkin D.V. Development of a system for automatic limitation of the truss tilt of an overhead crane // Energy and resource saving - XXI century: materials of the XVI international scientific and practical conference. Orel, September 26-28, 2018. Pp. 30-37.

11. Dmitrieva V.V., Dzyuin D.V. Mathematical and computer model of a multi-mass system of a multi-motor electric drive of a belt conveyor // Mining equipment and electromechanics. 2024. No. 2 (172). Pp. 3-12. https://doi.org/10.26730/1816-4528-2024-2-3-12

12. Jian Z., Zhibin W., Haiqiang L. Modal Analysis and Structure Optimization of Permanent Magnet Synchronous Motor // IEE Transactions on Industrial Electronics. 2020. No 10. pp. 1-11.

13. Sayali S. Patil, Vijayraj Wanaskar, P.D. Shendge, Phadke S. B. Sliding Mode and Inertial Delay Based Direct Yaw Moment Control for AGVs // 2021 6th International Conference for Convergence in Technology (I2CT), Maharashtra, India. 20593534. (2-4 April 2021).

14. Abdelaal AK, Shaheen AM, El-Fergany AA, et al. Sliding mode control based Dynamic Voltage Restorer for Voltage Sag Compensation. Results in Engineering. 2024; 24(102936):1-12. DOI: 10.1016/j.rineng.2024.102936.

15. Sinyukov A.V., Abdullazyanov E.Yu., Zarutsky N.N., Sinyukova T.V., Gracheva E.I. Using a fuzzy logic-based device to dampen oscillations of a flexibly suspended load. News of higher educational institutions. PROBLEMS OF ENERGY. 2024; 26(3): 33-49. https://doi.org/10.30724/1998-9903-2024-26-3-33-49

16. Klepikov V.B., Bieliaiev O.S. Neuroregulator with a Simplified Structure for Electric Drive with Frictional Load // 2022 IEEE 3rd KhPI Week on Advanced Technology (KhPIWeek). 2022. 22186939.

17. Valchev S., Sinyukov A.V., Meshcheryakov V.N., Sinyukova T.V. Development of a fuzzy controller for damping oscillations of a flexible-suspended load in electromechanical systems of crane mechanisms // Elektrichestvo. – 2025. No 4. Pp. 13-27.


Review

For citations:


Sinyukov A.V., Sinyukova T.V., Gracheva E.I., Safronov А.А. Development of a correction unit based on fuzzy logic for the control system of the load movement mechanism of an overhead crane. Power engineering: research, equipment, technology. 2025;27(4):30-41. (In Russ.) https://doi.org/10.30724/1998-9903-2025-27-4-30-41

Views: 23


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 1998-9903 (Print)
ISSN 2658-5456 (Online)