On the efficiency of using anti-scale device on steam boiler DE-25-24
https://doi.org/10.30724/1998-9903-2025-27-4-123-134
Abstract
The Relevance of the study is to develop a pilot industrial model of an anti-scale device using the principle of ultrasonic technology to prevent scale formation, based on the complex physical impact of mechanical vibrations on the liquid and the surface of pipes, by superimposing high-intensity sound vibrations on the vibrations of the ultrasonic frequency.
The Purpose. To experimentally evaluate the efficiency of a complex method of ultrasonic removal of scale deposits from the inner walls of heat exchange pipes. To consider the possibility of increasing the service life of heat exchange boilers by improving the quality of scale deposit removal from the surfaces of heat exchange pipes using ultrasonic and sound vibrations.
Methods. Practical experiments and evaluation of the effectiveness of the integrated method of ultrasonic removal of scale deposits were carried out on a pilot –industrial model of an anti-scale device mounted on a steam boiler of a boiler house.
Results. The article describes the relevance of the topic, considers the features of the developed anti-scale device and the features of its installation on the elements of the boiler heat exchanger. An experimental assessment of the effectiveness of the method of ultrasonic removal of scale deposits from the inner walls of heat exchange pipes is considered. Conclusions are made about the effectiveness of the claimed method.
Conclusion. The developed pilot-industrial anti-scale device uses the complex effect of mechanical vibrations on the liquid and the surface of pipes, which increases the effectiveness of the action to prevent and remove solid deposits from the heat exchanger. The positive effect of cleaning the internal surfaces of the heat exchanger has been established experimentally. The results obtained allow us to predict the possibility of increasing the service life of heat exchange boilers.
About the Authors
G. I. PavlovRussian Federation
Grigory I. Pavlov
Kazan
O. R. Sitnikov
Russian Federation
Oleg R. Sitnikov
Kazan
P. V. Nakoryakov
Russian Federation
Pavel V. Nakoryakov
Kazan
References
1. Manufacturing company "Spetsgazprom". Boiler installations. Available at: https://www.specgazprom.ru/articles/stati-po-zhkx-i-kotelnomu-oborudovaniyu/kotelnye-ustanovki. Accessed: 26 Feb 2025. (In Russ).
2. Ponomareva D.S., Berezina K.V. Predotvrashchenie povrezhdenii kotel'nykh trub / Sbornik statei Mezhdunarodnoi nauchno-prakticheskoi konferentsii «Nauchnaya initsiativa: problemy i perspektivy vnedreniya innovatsionnykh reshenii», 15 avgusta 2023 g., SGTU imeni Gagarina Yu.A., Sterlitamak. Ufa: AMI, 2023. S. 115-117.
3. Zaripov F.A., Pavlov G.I., Sitnikov O.R., Nakoryakov P.V. On reducing the impact of acoustic vibrations on the operation of flow meters in hydraulic systems of power plants // 7-th International conference «Dynamics and vibroacoustics of machines» (DVM’2024). 4-6 September 2024. Samara. 2024 IEEE. Available at: https://repo.ssau.ru/handle/DVM-2022/444/simplesearch?filterquery=Зарипов+Ф.+А.%2C+Павлов+Г.+И.%2C+Ситников+О.+Р.%2C+Накоряков+П.+В.&filtername=author&filtertype=equals. Accessed: 26 Feb 2025. (In Russ).
4. Strel'nikov A.S., Batukhtin A.G., Minakov A.A., Kobylkin M.V. Ochistka poverkhnostei nagreva kotloagregata // Sbornik statei XIV Mezhdunarodnoi nauchno-prakticheskoi konferentsii: «Kulaginskie chteniya: tekhnika i tekhnologii proizvodstvennykh protsessov». 26–28 noyabrya 2014 g., Chita : Zab. gos. un-t, 2014. S. 155-161.
5. Ovchinnikov G.L. Umyagchenie vody pri vodopodgotovke. Spetsializirovannyi resurs Air Water Therm. Available at: https://masters.donntu.ru/2019/fkita/burda/library/article03.htm. Accessed: 26 Feb 2025. (In Russ).
6. Dudochkin I.B., Ovchinnikov Ya.V., Kukhta M.V. Prichiny poyavleniya vnutrennikh zagryaznenii v parovykh i vodogreinykh kotlakh // Sbornik nauchnykh trudov po itogam mezhdunarodnoi nauchno-prakticheskoi konferentsii «Aktual'nye voprosy nauki i tekhniki», 7 aprelya 2015 g., Samara. №2. S.162-164.
7. Vasil'eva L.V. Formirovanie elementnogo i fazovogo sostava otlozhenii v teploenergeticheskom oborudovanii v usloviyakh razlichnykh skhem vodopodgotovki i sposoby ikh udaleniya. Dis. kand. khim. nauk. Krasnodar, 2017. 136s. Available at: https://search.rsl.ru/ru/record/01008711596. Accessed: 26 Feb 2025. (In Russ).
8. Nikolaevskii N.N. Ul'trazvukovoi metod predotvrashcheniya nakipeobrazovaniya // Novosti teplosnabzheniya. 2002. № 10(26). S. 44-45.
9. Terebilov S.V., Mikhailov A.G., Slobodina E.N., Vasil'ev A.V. Obrazovanie otlozhenii nakipi na poverkhnostyakh nagreva v zharotrubnykh kotlakh // Omskii nauchnyi vestnik. 2017. № 3(153). S. 74-77.
10. Koryukin S.S. Issledovanie vliyaniya ul'trazvuka na vypadenie nakipi v teploobmennom apparate // Vestnik nauki i tvorchestva. 2021. № 5(65). S.40-42.
11. Glotov M.V., Pozynich K.P., Zakharychev S.P. Ochistka ot nakipi teplotekhnicheskogo oborudovaniya i truboprovodov goryachego vodosnabzheniya termodinamicheski aktivirovannoi vodoi // Vestnik TOGU. 2017. № 2(45). S.81-90.
12. Antropov G.V., Trushina I.V. Primenenie ul'trazvuka dlya predotvrashcheniya nakipeobrazovaniya // Vestnik SGTU. 2007. №3(27), Vyp.2. S.72-74.
13. Zaripov F.A., Pavlov G.I., Nakoryakov P.V., Kochergin A.V., Abrakovnov A.P., Valeeva K.A. Sposob protivonakipnoi obrabotki vodogreinykh i parovykh kotlov i ustroistvo dlya ego osushchestvleniya. Patent RUS №2789413. 02.02.2023. Byul. №4. Available at: https://fips.ru/registersdoc-view/fips_servlet. Accessed: 26 Feb 2025. (In Russ).
14. Larochkina N.M., Derunov A.N., Danilov V.N., Muravskaya I.I. Effektivnye metody preduprezhdeniya avarii parovykh kotlov // Sovremennaya tekhnika i tekhnologii. 2016. №2 Available at: https://technology.snauka.ru/2016/02/9535. Accessed: 26 Feb 2025. (In Russ).
15. Pirogov G.V., Boglovskii A.V. Primenenie ul'trazvuka dlya ogranicheniya nakipeobrazovaniya v teplosetyakh // Novosti teplosnabzheniya. 2010. № 2(114). S.41-43.
16. Lanin V.L., Dezhkunov N.V., Tomal' V.S. Pribornoe obespechenie izmereniya parametrov ul'trazvukovykh vozdeistvii v tekhnologicheskikh protsessakh // Tekhnologiya i konstruirovanie v elektronnoi apparature. 2008. № 2. S.51-55.
17. Vasil'ev A.A., Dromiadi A.A., Ivanov D.S., Irdyncheev G.L., Tolstoi K.V. Mezhkristallicheskaya korroziya i ee razvitie na osnovnykh elementakh kotla na primere parovogo dvukhbarabannogo kotla tipa DE-25-24-380-GMO // Nauchnye trudy KubGTU. 2015. № 9. S. 1-8.
18. Elistratova Yu.V., Seminenko A.S., Uvarov V.A., Minko V.A. Vliyanie nakipnykh otlozhenii na temperaturnyi rezhim v kanalakh teploobmennikov plastinchatogo tipa // Vestnik MGSU. 2023. T. 18. Vyp. 5. S.737-746.
Review
For citations:
Pavlov G.I., Sitnikov O.R., Nakoryakov P.V. On the efficiency of using anti-scale device on steam boiler DE-25-24. Power engineering: research, equipment, technology. 2025;27(4):123-134. (In Russ.) https://doi.org/10.30724/1998-9903-2025-27-4-123-134